原子层沉积反应器的数值模拟研究进展

Recent Advances in Numerical Simulation of Atomic Layer Deposition Reactors

  • 摘要: 原子层沉积(ALD)作为一种亚纳米精度的薄膜沉积技术,广泛应用于集成电路、能源、显示等领域。然而,ALD在实际应用中仍面临诸多挑战,这源于ALD反应器内部复杂的流体力学、传质传热、表面反应等方面造成的多过程、多尺度耦合问题。数值模拟有助于揭示ALD多物理/化学过程多尺度耦合机理,可以作为深入分析和优化ALD的有力工具。本文系统综述了ALD反应器模拟研究的进展,就模拟涉及的薄膜材料,考察的操作条件、腔体结构及基底进行了分析。最后,分析了当前ALD数值模拟研究所面临的挑战,并展望了进一步优化模拟技术的可能途径。

     

    Abstract: Atomic layer deposition (ALD), a thin-film deposition technology with sub-nanometer precision, is widely used in fields such as integrated circuits, energy, and displays. However, ALD still faces numerous challenges in practical applications, stemming from the multi-process and multi-scale coupling issues caused by the complex fluid dynamics, mass and heat transfer, and surface reactions within the ALD reactor. Numerical simulation helps to reveal the multi-physical/chemical processes and multi-scale coupling mechanisms of ALD, making it a powerful tool for in-depth analysis and optimization of ALD processes. This paper systematically reviews the progress of ALD reactor simulation research, analyzing the thin-film materials, operating conditions, chamber structures, and substrates involved in the simulations. Finally, the challenges faced by current ALD numerical simulation research are discussed, and potential avenues for further optimization of simulation techniques are proposed.

     

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